--- title: Metal Spraying & Thermal Spray Coatings for Industrial Equipment --- [Skip to content](https://www.martinrebuilt.com/metal-thermal-spraying-services#main-content) - [  Call Today - (281) 261-7390](tel:2812617390) [![MER Logo WHITE](https://www.martinrebuilt.com/hs-fs/hubfs/MER%20Brand%20and%20Logo/MER%20Logo%20WHITE.png?width=500&height=210&name=MER%20Logo%20WHITE.png) ![Martin Equipment Rebuilder Black and Green Logo](https://www.martinrebuilt.com/hs-fs/hubfs/Martin%20Equipment%20Rebuilder%20Black%20and%20Green%20Logo.png?width=550&height=231&name=Martin%20Equipment%20Rebuilder%20Black%20and%20Green%20Logo.png)](https://www.martinrebuilt.com?hsLang=en) [REQUEST YOUR QUOTE](https://www.martinrebuilt.com/contact?hsLang=en) - [Services](https://www.martinrebuilt.com/services) - [Food & Dairy Equipment](https://www.martinrebuilt.com/food-dairy-equipment-services) - [Gearbox Rebuilding](https://www.martinrebuilt.com/gearbox-rebuilding-services) - [Gear Cutting & Manufacturing](https://www.martinrebuilt.com/gear-cutting-manufacturing-services) - [Crusher Rebuilding](https://www.martinrebuilt.com/crusher-rebuilding-services) - [Centrifuge Repair](https://www.martinrebuilt.com/centrifuge-repair-and-maintenance-services) - [Metal Spraying](https://www.martinrebuilt.com/metal-thermal-spraying-services) - [Pump & Blower Repair](https://www.martinrebuilt.com/pump-blower-repair) - [About](https://www.martinrebuilt.com/about) - Resources - [MER News & Insights](https://www.martinrebuilt.com/mer-news-insights) - [Contact](https://www.martinrebuilt.com/contact) # Thermal Spray Metal Coating ### Cutting-Edge Thermal Spray Technology Martin Equipment Rebuilders brings you state-of-the-art thermal spray coating solutions, designed to extend the life and durability of your industrial equipment. We specialize in high-performance coatings to combat erosion, corrosion, and wear, ensuring your equipment remains efficient and reliable.   ### What is Thermal Spraying? Thermal spraying is a high-tech coating process where metallic and non-metallic materials are melted and sprayed onto surfaces. This imparts unique properties that the base material alone does not possess. By using a thermal spraying gun, we atomize and apply these materials onto a substrate, resulting in a durable coating that enhances resistance to wear, corrosion, and extreme conditions. The materials we can apply include **metals, alloys, carbides, ceramics**, and their combinations, making the applications nearly limitless. ![s (20)](https://www.martinrebuilt.com/hubfs/s%20(20).png)   ### Benefits of Thermal Spray Coatings Thermal spray coatings can: - **Improve Part Longevity:** Increase equipment lifespan by providing durable, wear-resistant surfaces. - **Enhance Part Performance:** Modify part characteristics with unique coatings. - **Reclaim Obsolete Parts:** Restore worn, corroded, or damaged parts to OEM specifications, offering significant cost savings over time. This process requires very high temperatures to melt the coating material, yet the substrate itself is subjected to minimal heat, allowing for use on various substrates. ![s (21)](https://www.martinrebuilt.com/hubfs/s%20(21).png)   ## Metal Spraying Services Martin Equipment Rebuilders delivers advanced metal spraying services to enhance equipment durability and performance. Using high-tech thermal spray systems, we provide protective coatings against wear, corrosion, and erosion, tailored to meet the demands of industries like mining, power generation, oil and gas, and more. - #### Systems We specialize in high-performance coatings using advanced systems, including: - Stellite "Jet-Kote" H.V.O.F. System - TAFA "JP-5000" H.V.O.F. System - TAFA High Velocity Two-Wire Electric Arc Spray System - Norton Rokide Ceramic Coating System - #### Applications Across Industries Thermal spray coatings are beneficial across diverse industries, especially where wear, corrosion, or high-pressure conditions are frequent. **Industries we serve include:** - Mining - Power Generation - Oil & Gas Refining - Chemical Processing - Pulp & Paper **Common Applications:** - Pumps, blowers, fans, compressors, turbines, generator shafts, centrifuges - Pistons, plungers, sleeves, valves, plugs, seats, cages - #### Super Alloy Coatings - **Hastaloy:** B, C, Tribaloy 700 - **Nickel Alloys:** Monel-400, Inconel (600, 625, 750), K-Monel-500, Incoloy-800, Hays Alloy #25 - **Carbides:** Carboloy 5011, Tungsten Carbide - **Cobalt Alloys:** Stellite 1, 6, 12, 21 - **Stainless Steel Grades:** 302, 303, 304, 316, 347, 17-4, 410 Hardened, 416 Heat Treatable, 440C, Alloy 20 - #### Plating Options - **Electroless Nickel** - **Industrial Chrome Plating (ASTM-B177):** Ideal for valve stems and components where maximum wear resistance and durability are critical. - #### Specialty Coating Methods - **HVOF (High Velocity Oxygen Fuel System):** The ultimate solution for maximum wear resistance with tungsten carbide coatings. - **PTA (Plasma Transfer Arc):** Used for Stellite buildup to enhance surface integrity. - **NCA (Nickel Chromium Alloy):** An ideal solution for addressing corrosion, erosion, abrasion, and wear in challenging environments. ## Maximize Equipment Longevity ##### Extend the life and performance of your equipment with our specialized metal spraying solutions—contact us today to find out how our coatings can protect your assets in even the toughest environments. [REQUEST YOUR QUOTE](https://www.martinrebuilt.com/contact?hsLang=en) - SITE LINKS - [Home](https://www.martinrebuilt.com) - [Services](https://www.martinrebuilt.com/services) - [About](https://www.martinrebuilt.com/about) - [Contact](https://www.martinrebuilt.com/contact) ###### [The Key Benefits of Refurbishing vs. Replacing Industrial Equipment](https://www.martinrebuilt.com/mer-news-insights/the-key-benefits-of-refurbishing-vs.-replacing-industrial-equipment?hsLang=en) For industries that rely on complex machinery to power their operations, maintaining... ###### [Signs Your Rotating Equipment Needs Repair: A Guide to Maintenance](https://www.martinrebuilt.com/mer-news-insights/signs-your-rotating-equipment-needs-repair-a-guide-to-maintenance?hsLang=en) In high-demand industries like oil and gas, petrochemicals, and power generation, rotating... **Martin Equipment Rebuilders** **Phone:** Office: [(281) 261-7390](tel:2812617390) **Email:** [info@martinrebuilt.com](mailto:info@martinrebuilt.com) **Address:** 2620 Charles Lane Sugar Land, TX 77498 [![MER Logo WHITE](https://www.martinrebuilt.com/hubfs/MER%20Brand%20and%20Logo/MER%20Logo%20WHITE.svg)](https://www.martinrebuilt.com?hsLang=en) © 2026 Martin Equipment Rebuilders